3D Printing and Composites
Client Case: Sailing Yacht Mirasol
We have a unique manufacturing method that allows us to create parts that are both highly complex and extremely strong, thanks to 3D printing.
Modeling:
Once the product shapes have been validated, we begin by hollowing out the part, leaving a wall rigid enough to maintain its form.
Next, we add extra material in areas where technical forces are applied (screws, connections, supports).
Finally, we cut the part to minimize printing time.
3D Printing and Assembly
Once the files are ready, we can print the various elements.
Since the parts are intended to be covered with fiber, there is no need to print them with high precision.
Once the different parts are printed, we can begin assembling the piece. All the parts are glued together.
After assembly, we inject PU foam inside, making the piece rigid and forming a completely solid block.
No water infiltration is possible.
Carbon Layering
Now that our part is rigid, we can apply the fibers (carbon, fiberglass, linen, etc.). Depending on the stress points, the fibers are oriented differently. Based on the intended use of the part, we will perform vacuum bagging if necessary.
Our part is now structural, as all the stresses will be distributed through this outer layer (similar to a surfboard or any other composite product).
Finishing / Painting
All that's left is the painting—though the hardest part might just be choosing the color!
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